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Thermal cutting processes

 

 

The thermal cutting is a very common process applied in industries today. While there are many types of thermal cutting processes, the most popular is probably oxy-fuel. The reason as to why it is so popular is its capability of cutting different thicknesses from 0.5 mm to 250 mm. the best thing is that the equipment comes at a very low cost. The other thing that makes it such a viable option is the fact that you have the option to use it manually or in a mechanized way. There are different nozzle and fuel gas designs that you can settle for and this actually helps in enhancing the performance considered in terms of cutting speed and cut quality. It is one of the best options that you can actually select as it will give great returns in the long run.

Thermal cutting is a very interesting process and can be well illustrated by the use of an oxy-fuel torch. In such a circumstance, the metal is pre heat using fuel gas mixed with oxygen. The metal is heated to the ignition temperature. For steel, the ignition temperature stands at 700 degrees C to 900 degrees, usually, it turns bright red heat. This temperature is however below the melting point. On the pre heated area, jet of oxygen is directed in its purest form. This instigates a very vigorous exothermic chemical reaction between the metal and oxygen. Slag or iron oxide is formed. The oxygen is able to blow away the slag and prices the material and cuts through the material. This is how thermal cutting works.

For many manufacturers, thermal cutting is a very useful technology as it saves a lot of time and money. To cut on costs, there are people who try as much as they can to use the equipment that they already have to cut so as to avoid purchasing new ones. When you feel the need to purchase new equipment for thermal cutting, there are some cheap options that are available. The manual air arc or oxy gas can be easily accessed. Laser cutting technologies need a lot of money however but they prove to be quite efficient for a longer period.

When settling for thermal cutting, it is important that you consult on different issues. Welding procedures have to be reviewed ion an impartial manner so as to guarantee that you are indeed doing it right. Access the workshop layout as well as quality management goes a long way in producing very high quality and a reduction in all sorts of costs.

Cutting is very important especially when you are looking to remove defects, making the weld joint preparations, removing waste materials as well as producing different sheets sizes. There are a number of processes that can help achieve this. Thermal cutting invokes oxygen cutting, plasma, laser cutting, and spark erosion. Other options include hydraulic and mechanical. There is always the need to be very keen when making the selection on the best process to settle for. Choosing thermal can prove to be very helpful in the long run. Visit Here For More Info